General differences between hydraulics and pneumatics

General Differences Between Hydraulics and Pneumatics

Being familiar with Hydraulics and Pneumatics, as the two main branches of energy transmission systems in industry, is very important for any mechanical engineer, industrial operator, or repair technician. These two systems are widely used in industrial, mining, agricultural, and even medical machinery. In hydraulics and pneumatics, hydraulics is a liquid and pneumatics is a gas. The main difference between them is that hydraulic systems use a liquid (oil) to transmit power, and pneumatic systems use air to transmit power.

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What is Hydraulics?

What is Hydraulics? Hydraulic system

A power transmission system using pressurized fluid (usually oil). Used for heavy-duty work requiring high power. Example: Hydraulic jacks in road construction machinery.

Main components of the hydraulic system:

Hydraulic pump: Creates oil flow

Oil tank: Stores fluid

Pressure and direction control valves: Controls oil direction and pressure

Hydraulic cylinder: Converts oil pressure into linear mechanical force

Hydraulic motor: Generates rotational motion through oil pressure

Filter: Purifies oil from particles and contaminants

Advantages of the hydraulic system:

High power and force (suitable for heavy-duty work)

Precise control of motion and pressure

Suitable for harsh conditions and industrial environments

Disadvantages of the hydraulic system:

Oil leakage can cause pollution

Requires more and more expensive maintenance

Risk of fire if oil comes into contact with heat

What is pneumatics?

What is Pneumatics? Pneumatic System

A power transmission system using compressed air. It has higher operating speed and easier maintenance, but offers less power than hydraulics. Example: controlling the opening and closing of doors or light arms.

Main components of the pneumatic system:

Air compressor: Compressed air production

Air tank: Air storage

Pressure regulator: Control of the output air pressure

Path control valves: Direct air to the actuators

Pneumatic cylinder: Convert compressed air into linear or rotary motion

Advantages of the pneumatic system:

Lightweight, clean and without the risk of oil leakage

High operating speed

Lower maintenance cost than hydraulics

Suitable for flammable environments

Disadvantages of the pneumatic system:

Less power than hydraulics

Limited accuracy and control

Requires permanent compressor and precision air filter

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Comparison of Hydraulics and Pneumatics

Comparison of Hydraulics and Pneumatics

 FeaturesHydraulic Pneumatic
 Working fluidLiquid (oil)  Gas (air)
 Power and forceHigh  Less
 Operating speedNormal  High
 Control accuracyHigh  Medium
 Environmental safetyLess   Higher (compressed air does not pollute)
 Maintenance costMoreLess
Main applicationHeavy machinery, excavatorLight systems, doors, production line

Kavir Machine Espadana Company

In addition to new machinery and parts, Kavir Machine Espadana Company also offers used road construction and mining machinery with warranty and after-sales service, which are as follows:
Everdigm hydraulic hammer, Loader, Excavator, Dump truck, Lift truck, Backhoe, Drill Wagon, Grader, Bulldozer and…, contact our experts at Contact for advice and prices.

Kavir Machine Espadana Company

Kavir Machine Espadana Company is registered in Isfahan Province with the purpose of importing road construction and mining machinery, and is also the only exclusive representative of Hyundai Everdigm Hydraulic Hammer in the entire country. The company’s management, relying on its decades of experience in the field of mining contracting and road construction and civil engineering projects, has expanded its activities in the field of importing and selling road construction and mining machinery, parts and related equipment. Therefore, realizing the lack of quality machinery in the country and despite problems such as sanctions and customs issues, we have started importing machinery directly from reputable global factories. In this regard, we can mention the signing of a cooperation agreement with Sumitomo Japan in 2003, which resulted in the import of the first series of Komatsu zero-ton machines to Iran. We hope that by relying on God Almighty and with the aim of achieving the satisfaction of our dear customers, we will be able to take our firm steps further for the prosperity of our dear Iran.

 Kavir Machine Espadana Company Communication Roads

Isfahan, 3rd kilometer of Zob Ahan Road, right side crossing

03137475120

09134315128

09134315121

support@kavirmachine.com