General Definition of Excavator Breaker
Hydraulic Breaker is one of the most vital excavator attachments that is used to destroy and break hard materials such as concrete, stone, asphalt, and even resistant rocks in mines. This powerful equipment, using hydraulic oil pressure and nitrogen gas, produces a strong impact force and transfers it to the target surface through successive strokes of the pen.
In order to increase the useful life and optimal performance of this device, the use of high-quality Hydraulic Breaker Parts is of particular importance. Kavir Machine Espadana Company is considered one of the most reliable and trustworthy suppliers in the country’s road construction and mining machinery market by providing various Hyundai Overtime Breaker parts and specialized services in this field.
For inquiries Pikor price and Pikor parts , contact our experts 09134315128
Pikor Excavator Parts and Function of Each Part:
Pikor Main Body or Shell
Function: Holds all internal parts, transmits power to the ground.
Features: Durable, impact-resistant design, has holes for mounting on the excavator arm.
Note: Some models (Pikor Hyundai Overtime) have sound and vibration insulation layers (especially for urban areas).
Piston
Function: The most important internal moving part. It is pushed forward by oil pressure and hits the pen head with force.
Material: High-hardness alloy steel.
Common problems: Scratches, cracks or jamming due to oil contamination or unauthorized impacts.
Chisel / Tool / Moil Point
Function: Directly impacts the work surface and transfers the impact energy.
Common types:
Sharp tip: For hard rocks and chipping.
Book tip: For digging concrete and asphalt.
Flat tip: For crushing rock or concrete blocks.
Shovel tip: For digging asphalt in layers.
Maintenance tip: Should be sharpened and inspected regularly to maintain impact strength.
Pikor Cylinder (Cylinder / Barrel)
Function: Internal chamber in which the piston reciprocates.
Importance: Precise control of piston movement and uniform oil flow.
Common failure: Scratching of the inner wall or oil leakage.
Picor Control Valve System
Function: Precise management of the entry and exit of hydraulic oil to the piston.
Role: Coordinator of the entire impact system; its type of operation varies depending on the type of picor (mechanical, electric or hydraulic).
Note: In case of failure, the picor will not impact or will operate very slowly.
Pikur Accumulator
Function: Stores hydraulic energy and absorbs additional shocks in the system.
Type: Usually gas (nitrogen) type with diaphragm or piston.
Important role: Increases system life and prevents back pressure to the excavator pump.
Need to charge: Gas pressure should be checked and adjusted periodically.
For inquiries about Pikor prices and Pikor parts, contact our experts: 03137475120
Pikor Seal Kits & O-rings
Function: Prevent oil and air leakage around the piston and cylinder.
Material: Usually made of temperature and pressure resistant rubber (NBR, Viton).
Replacement: These are consumable parts and are usually They are replaced after 500–1000 hours of operation.
What is a Picor Excavator Seal Kit?
A Seal Kit is a set of washers, O-rings, packings, lip seals, dust traps, and gaskets that seal the hydraulic system and prevent oil leakage and contamination.
The main purpose of the seal kit:
- Preventing hydraulic oil leakage
- Maintaining hydraulic pressure inside the cylinder
- Preventing dust or water from entering the internal components
- Reducing friction between moving parts
- Increasing the useful life of the piston and main components such as the piston, bushing and valve
Symptoms of seal kit failure:
- Oil leakage from the piston body or next to the piston
- Reducing impact strength
- Oil leaking from the hoses despite tight connections
- Abnormal body heat
- The presence of foam or bubbles in the oil (sign of air entry)
Recommendation when replacing the seal kit:
The parts must be completely clean, dry and free of burrs.
Use a special sealing tool.
Fully lubricate the O-rings before installation (with the machine’s own hydraulic oil).
Use the original seal kit suitable for the Pikor model.
Sometimes the accumulator gas pressure must be readjusted after installing the seal kit.
Pikor Inner & Outer Bushings
Function: Guides the pen and reduces friction between the pen and the body.
Important role: Prevents pen deflection and absorbs impact.
Signs of failure: Rattling sound, excessive pen play.
Pins & Retainers
Function: Holds the pen in place and prevents it from falling.
Technical Note: They become loose or broken due to continuous impact and require regular inspection.
Top Cover / Head Cap
Function: Keeps the end of the pick-up closed and sometimes houses the control valve or accumulator.
Feature: Screwed or nut-type, with O-rings for a complete seal.
Buffer / Cushion Damper
Function: Absorbs vibrations caused by impact and reduces back pressure.
Material: Rubber or spring.
Importance: Plays a role in reducing damage to internal parts and transmitting vibration to the excavator arm.
12. Diaphragm Rubber:
A diaphragm or “diaphragm rubber” is a flexible piece of reinforced rubber (usually with special fibers) that is installed at the top of a hydraulic hammer. The main function of the diaphragm gasket is to separate the nitrogen gas in the upper chamber of the hammer from the hydraulic oil.
Excavator Picker Parts Working Cycle:
- Hydraulic oil enters the picker from the excavator pump and is directed to the back of the piston.
- The piston is pushed forward by oil pressure and hits the back of the pen at high speed.
- The pen hits a hard surface (concrete or stone) and crushes it.
- The oil drained from the front of the piston returns to the tank.
- This process is repeated in a few milliseconds (up to several thousand strokes per minute).
Important tips for maintaining picker parts:
Subject | Description |
Hydraulic oil | Use clean and appropriate oil. Pollution is the enemy of the pico. |
Pen | Should be checked regularly and replaced if it is slow or broken. |
Accumulator gas pressure | Should be checked and adjusted periodically (usually between 100–160 bar). |
Bushings | Periodically replaced to prevent excessive play and pen breakage. |
Sealing system | In case of leakage, Replace immediately to prevent serious damage to the piston. |
Dry Impact | The pico should not be operated without the pen in contact with the surface as this can cause serious damage to the |
The piston and cylinder are
Equipment included with Picor:
High-pressure hydraulic hoses
Tool box for replacing pins and pins
Spare kit seals
Parts catalog and manual
Greasing tank or automatic grease system
Buying and selling new and used road construction, mining and drilling machines:
In addition to new machines and parts, Kavir Machine Espadana Company also offers used road construction and mining machines with warranty and after-sales service, which are as follows:
Everdigm hydraulic hammer, Loader, Excavator, Dump truck, Lift truck, Backhoe, Drill Wagon, Grader, Bulldozer and…, contact our experts at Contact for advice and prices.
Kavir Machine Espadana Company
Kavir Machine Espadana Company is registered in Isfahan province with the purpose of importing road construction and mining machinery, and is also the sole exclusive representative of Hyundai Everdigm Hydraulic Hammer in the entire country. The company’s management, relying on its decades of experience in the field of mining contracting and road construction and civil engineering projects, has expanded its activities in the field of importing and selling road construction and mining machinery, parts and related equipment.
Therefore, realizing the lack of quality machinery in the country and despite problems such as sanctions and customs issues, we have started importing machinery directly from reputable global factories. In this regard, we can mention the signing of a cooperation agreement with Sumitomo Japan in 2003, which resulted in the import of the first series of Komatsu zero-ton machines to Iran. We hope that by relying on God Almighty and with the aim of achieving the satisfaction of our dear customers, we will be able to take our firm steps further for the prosperity of our dear Iran.
Kavir Machine Espadana Company Communication Roads
Isfahan, 3rd kilometer of Zob Ahan Road, right side crossing